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Cause of Hard Shift of Manual Transmission & How To Fix

Written by Paul Marles
Manual transmission, also referred to as stick shift or standard transmission, is a type of gearbox which requires drivers to manually shift gears using a gear stick and clutch pedal.
Manual transmissions offer direct control over gear changes for optimal engine performance and speed by providing direct access to selecting an optimal gear ratio to achieve engine performance and speed goals. They are well known for being simple yet engaging driving experiences for enthusiasts.
A few of the causes are easily fixed however, others could require replacement. Let us look at the top six reasons behind the manual transmission not being able to shift and help to return to the roads quicker. Let’s take a review of the possible reasons first.

What is Manual Transmission

A manual transmission, also known as a stick shift or a standard transmission, is one of the types of gearbox found in vehicles. Contrary to automatic transmissions, which shift gears automatically the manual transmission requires that the driver manually shift gears with the help of an instrument to select the gear and a clutch pedal. It lets the driver switch between gears based on engine RPM, speed and the conditions of driving, giving an immediate control of the car’s gear selection and performance.

Causes of Hard Shifting of Manual Transmission

Hard shifting in a manual transmission may be caused by numerous factors related to its gearbox, clutch system or transmission fluid. Some common reasons include:

#Clutch Issues

Worn-out clutch or clutch components such as the pressure plate, clutch disc or release bearing can make shifting gears cumbersome and may also require adjustments for smooth shifting action.

#Transmission Fluid

Low or contaminated transmission fluid can severely compromise gear engagement and shifting smoothness, while old or dirty fluid could increase friction and resistance within the transmission, leading to hard shifting.

#Shifter Cables or Linkage

Damaged or misaligning shifter cables or linkage can make selecting gears difficult, leading to hard shifting or even the inability to access certain gears altogether.

#Transmission Wear or Damage

 Internal damage or wear within a transmission, such as worn gears, bearings or shift forks can increase resistance and make gear shifting more difficult than desired. This results in difficulty switching gears smoothly by creating greater resistance for shifting.

#Clutch Hydraulic System

 Issues within the hydraulic system can lead to hard shifting due to air in the clutch lines, leakage, or failure of either master or slave cylinders. These issues could include air in the lines, leakage or malfunction of one of them resulting in ineffective clutch engagement or release which reduces clutch engagement or release capabilities and results in no engagement/release mechanism at all.

#Driving Habits

Aggressive driving, excessive force when shifting gears and improper clutch usage such as riding the clutch pedal are all contributing factors to premature wear and hard shifting.

How to fix Hard Shifting of Manual Transmission

Fixing hard shifting in a manual transmission typically involves addressing various potential issues related to its gearbox, clutch system and transmission components. Here are steps which may help stop hard shifting:

#Check Transmission Fluid:

Verify that the transmission fluid level and condition are appropriate and clean and in good condition, according to manufacturer recommendations. If needed, perform a transmission fluid flush or change as required by them.

#Inspection of Clutch System

Assess all clutch components such as clutch disc, pressure plate, release bearing and flywheel to determine wear-out or other issues that require attention, such as clutch pedal free play or engagement adjustments as necessary. Replace worn out components if possible while adjusting free play / engagement settings where necessary.

#Examine Synchros and Gears

If worn or damaged synchros or gears are suspected, professional evaluation of the transmission may be required to restore smooth shifting. Replace damaged components as necessary..

#Encourage Proper Driving Habits

Promote safe driving habits such as avoiding aggressive gear changes, excessive force when shifting, or riding the clutch, which may contribute to premature wear and hard shifting.

#Examine Drivetrain Components

Check other drivetrain components such as driveshaft and universal joints to make sure that they do not contribute to hard shifting.

#Professional Inspection

If the problem of hard shifting persists or its cause remains obscure, seek help from an experienced mechanic or transmission specialist for inspection, diagnosis and repairs or adjustments as soon as possible. They can perform a detailed analysis to pinpoint any issue with precision before performing repairs or adjustments as required.

Cost of Fixing Hard Manual Transmission Shifting

The cost to fix hard shifting in your transmission can differ considerably based upon a number of variables such as the reason for the problem as well as the extent of damage, as well as the labor cost in your local area. Small issues such as low fluid levels in the transmission or a defective solenoid may require a simple fix which could range from $150-$500. 
However, more difficult issues like damage to the internal transmission or clutch-related issues can result in greater costs, ranging between $3,000 and $1,000 or more, which could include components and labour. It is recommended to have a qualified mechanic assess the problem in order to provide an accurate estimate of the repair.

About the author

Paul Marles

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